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Sterile injectables

We leverage the highest-quality facilities, technologies and analytical capabilities to help you bridge development and delivery, scaling safely and compliantly. Our state‑of‑the‑art Bridgeton, Missouri facility enables sterile fill finish, device manufacture and final assembly in a single location, supporting Annex 1‑aligned operations throughout.

A foundation of innovation, built to perform

By leveraging our comprehensive solutions, rich legacy of experience and device-agnostic, turnkey injectable solutions that adapt to your strategy, our engineers support injectable products as they progress from preclinical development to commercial manufacturing.

Vials, cartridges and syringes

We can aseptically fill finish any currently available ready-to-use format, from small-scale single batches to large-scale campaign filling, up to 100mL. Our device-agnostic approach helps you identify the optimal solution for your therapy.

Maximizing productivity and minimizing downtime

Through strategic investments in automation, we have optimized traditionally manual processes, increasing output while reducing errors and improving efficiency. Our modular filling suites minimize downtime and provide superior scalability, ensuring your production remains on schedule.

A bridge to the future

Our world-class Bridgeton, Missouri facility features over 155,000 square feet of dedicated aseptic operations space, including laboratories and formulation suites. Almost 11,000 square feet of this space is dedicated to high-speed isolator fill suites, with four isolator filling lines supporting vial, cartridge and syringe programs.

Equipped with advanced sterility assurance isolators and automation technology, we prioritize patient safety in every product we produce. This investment in innovation significantly expands our fill-finish capabilities, enabling us to continue manufacturing more tomorrows.

Built for better tomorrows: How Bridgeton delivers for patients and manufacturers

We take a practical look at how our purpose-built Bridgeton model reduces tech transfer risk, supports Annex 1 expectations and maintains speed with isolator-based, high-automation operations.

Our fill finish capabilities

 

  • Line speeds up to 300 units per minute for cartridges and syringes
  • Line speeds up to 400 units per minute for vials
  • 30 L to 500 L formulation scale to support clinical through commercial demand
  • Brim fill and volumetric filling capability for cartridges
  • Gas overlay, vacuum stoppering and traditional mechanical stoppering for syringes
  • 10‑headed Optima high‑speed syringe filling line
  • 6‑headed Syntegon cartridge filling line
  • 8‑headed Groninger vial filling line
  • Integrated isolator‑based filling with pre‑use post‑sterilization integrity testing (PUPSIT) built into syringe operations
  • Integrated washing, depyrogenation and siliconization for vial and cartridge filling
  • 100 percent in‑process fill weight checks at batch start and end, with statistical process control during filling
  • Single‑use Millipore Mobius systems for formulation and bulk handling
  • Annex 1‑compliant aseptic operations at the Bridgeton facility

Injectable delivery platforms: Exceptional by design

Our patented single‑ and dual‑chamber sterile injection platforms are engineered for reliability, ease of use, portability and durability, drawing on our legacy as the inventors of the autoinjector. With over 60 years of innovation spanning commercial, emergency‑use and high‑reliability applications, we apply deep device and systems expertise to ensure every platform surpasses quality expectations.

Our latest autoinjector innovations prioritize patient comfort and ease of use. Leverage advanced designs that comply with industry-standard two-step sequences and accommodate a wide range of containers and fill volumes in a compact form factor.
Our advanced proprietary platforms at a glance:

  • Two designs: 0.3mL to 3mL delivery and <0.5mL delivery
  • Intramuscular or subcutaneous injection
    99.999% minimum system-level reliability meets FDA emergency use guidelines
  • Easy adjustability of key user interfaces:
  • Uncap and activation forces
  • Two-step activation: Remove cap and press and hold down on the injection site
  • Built for expansion: Early designs which incorporate cartridge and dual-chamber options

We are committed to optimizing the delivery of your therapy, whether through our proprietary platforms or a third-party device. We leverage our extensive experience working with various platforms across all stages of development and manufacturing to ensure a seamless and efficient process for your project.

We are pioneering intradermal drug delivery, offering customized microneedle array patches tailored to your precise specifications. Our advanced systems ensure the reliable delivery of a wide range of therapeutics, including vaccines, peptides, proteins, biologics and small and large molecules, with options for both solid and liquid APIs.

Our legacy of autoinjector innovation

From the very beginning of the autoinjector’s history, we have led the way in innovating self-administered injectables. Before the autoinjector, military personnel and allergy sufferers relied on options that were difficult to use and required a complex series of steps, delaying treatment in emergencies.

2024

Next-generation autoinjectors designed for reliability, usability and patient experience.

Our next-generation platforms are built for expansion with options for single or dual chambers, liquid or dry APIs and prefilled syringes or cartridges.

2009

Created the TruJect™ platform

The TruJect™ platform introduced the next generation of easy and reliable single-chamber autoinjectors with integrated sharps protection.

2002

Invented the BinaJect® platform

The BinaJect® platform introduced an industry-leading dual-chamber option that enhanced stability for intramuscular injections by keeping drugs separated in vitro and in vivo.

1970

Invented the ComboPen® platform

The ComboPen® platform was created to deliver medical countermeasures more efficiently in the field while navigating complex regulations.

1959

Created the emergency use autoinjector

The AtroPen® was one of our first autoinjector platforms. Providing fast, reliable self-injection options in emergency situations, this platform was used by the military and then NASA in 1961 with the Project Mercury spaceflight program.

Sterile injectable resources and insights

Explore our library of resources to learn more about our sterile injectable drug delivery capabilities and expertise.

Aseptic injectable fill-finish facility

Through strategic investments and expansions, Kindeva Drug Delivery is on the forefront of combination product innovation. Our aseptic injectable fill-finish facility in Bridgeton, Missouri, is one example of our commitment to excellence. With the addition of this facility, we are one of only a few CDMOs capable of servicing sterile fill, device manufacture, and final […]

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Missed our PDA poster presentations? Unlock injectable & intradermal insights

Access the Presentations At the 2024 PDA Annual Meeting, experts from Kindeva Drug Delivery presented our insights on injectable and intradermal drug-device combination products. Spanning holistic design for aseptic injectable fill-finish, human factors for autoinjectors, and manufacturing of microneedle array patches (MAPs), our posters showcase our latest developments and know-how across injectable drug delivery. If […]

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Sterile product introduction and​ tech transfers in a crowded market

The tech transfer landscape for sterile products is increasingly complex, with pressure to reduce time to market. Find out how to navigate common challenges and avoid costly delays or oversights in this presentation from our Director, Client Portfolio & Relationship Management, Kim Brown.  Download your copy to explore:  Benefits of a commercial manufacturing mindset  How […]

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Let’s transform tomorrow together

Every patient deserves a brighter tomorrow. As your strategic partner, we are dedicated to building your lasting legacy and helping you fast-track healthier tomorrows. You dream it, we deliver it.